heat treatment
process for
grinding media
-
Types of Heat Treatment Process
For high chromium balls containing more than 10% chromium, it is necessary to quench and then temper them. For large low chromium balls with less than 10% chromium content, tempering is required. (The specific process depends on the customer's heat treatment process)
For high chromium balls containing more than 10% chromium, it is necessary to quench and then temper them. For large low chromium balls with less than 10% chromium content, tempering is required. (The specific process depends on the customer's heat treatment process) -
Types of Heat Treatment Process
In addition, there are three quenching methods: water quenching, oil quenching and gas quenching. For grinding balls, the latter two methods are the best. In addition, gas quenching is more suitable than oil quenching for ultra-high chromium spheres. However, oil quenching is most suitable for mills with chromium content between 10 and 18%. -
Types of Heat Treatment Process
Quenching process: First, the grinding ball is heated to a certain degree within a specific time, and then it is directly quenched in oil or air for several minutes.
Tempering process: the quenched grinding ball is heated to a certain extent for a period of time. -
AUTO PUSH ROD TYPE HEAT TREATMENT MACHINE
Push-rod heat treatment is the most popular equipment in grinding medium heat treatment process, because it is not only flexible, but also very energy saving. The daily output of ordinary high chromium grinding medium ranges from 10 tons to 30 tons. The whole conditioning process requires only two operators. -
AUTO PUSH ROD TYPE HEAT TREATMENT MACHINE
The machine is controlled by PLC and the operator can modify the temperature of each section by touching screen according to the process requirements. The ball heating and hardening process is fully automatic. The machine is equipped with an alarm system, which can clearly tell the operator the working cycle and machine failure information. -
AUTO PUSH ROD TYPE HEAT TREATMENT MACHINE
Working Process
Quenching part: grinding ball - grinding ball into the furnace - preheating - heating - insulation - pushing ball out - quenching (oil or gas) - grinding ball
Tempering part: ball loading (original or quenched)- Push the ball into the furnace - heating - push the ball out - packaging


ABOUT US
Anhui Xinma Foundry Technology Co., Ltd.
The company has a registered capital of 50 million yuan, covers an area of more than 100000 square meters, has built a standardized plant of more than 50000 square meters, has a casting design capacity of 80000 tons, has established a provincial enterprise technology center, established an industry university research cooperation base with Hefei University of technology, and has a group of professional and technical talents with more than 30 years of experience as the core, including 2 professor level senior engineers, 6 senior engineers and 15 engineers...
-
2023-11-28
Custom High Chrome Casting Balls Tailored to Diverse Ore Types
In the realm of mineral processing and ore comminution, the choice of grinding media holds immense significance in achieving optimal throughput and operational cost-effectiveness. High chrome casting balls have emerged as a versatile sol...
-
2023-11-20
The Role of Chrome Casting Balls in Environmental Protection and Sustainable Development
In our relentless pursuit of environmental protection and sustainable development, industries worldwide are committed to adopting cutting-edge technologies that minimize ecological impact and foster a greener future. Among these innovati...
-
2023-11-16
What is the best media for ball mill?
Ball mills are ubiquitous in various industries, tasked with the crucial role of grinding and pulverizing materials ranging from minerals and chemicals to food products. Achieving optimal grinding results entails selecting the most suita...
-
2023-11-07
What is the use of high chrome grinding media balls?
High chrome grinding media balls are widely utilized in the mining and cement industries to effectively grind materials into fine powders. These balls are crafted from alloyed steel with a high chrome content, providing exceptional wear ...
-
2023-10-30
Exploring the Application of High Chrome Casting Balls in Coal Mills
Coal mills are critical components in coal-fired power plants, responsible for pulverizing coal into fine powder for efficient combustion. To optimize grinding efficiency and achieve reliable coal pulverization, the selection of appropri...
-
2023-10-23
How lining materials affect ball mills ?
The lining material used in a ball mill plays a vital role in determining its performance and lifespan. By providing a protective layer between the mill shell and the grinding media, the lining material helps minimize wear and extend the...